Square Tubing Strength Calculator

Calculate Square Tubing Strength

This calculator helps you determine the strength properties of square tubing based on dimensions, material, and loading conditions.

mm
mm
MPa
MPa
mm
N
Recommended range: 1.5 to 5.0

Calculation Results

Maximum Stress

Maximum Deflection

Maximum Safe Load

Safety Status

Property Value

Square Tubing Properties

Outer Width Outer Width Wall Thickness

Key Properties

  • Section Modulus (S): Measures the tubing's ability to resist bending.
  • Moment of Inertia (I): Indicates resistance to bending.
  • Radius of Gyration (r): Used for buckling calculations.

Material Properties

Material Elastic Modulus (MPa) Yield Strength (MPa)
Steel (A500 Grade B) 200,000 290
Stainless Steel (304) 193,000 215
Aluminum (6061-T6) 69,000 240

Loading Types

Fixed at one end, free at the other. Commonly used for overhanging structures.

Supported at both ends, free to rotate. Common in bridges and floor joists.

Fixed at both ends, cannot rotate. Provides the highest stiffness for a given span.

Understanding Square Tubing Strength

Key Formulas

Section Properties

  • Area: \( A = b^2 - (b - 2t)^2 \)
  • Moment of Inertia: \( I = \frac{b^4 - (b - 2t)^4}{12} \)
  • Section Modulus: \( S = \frac{I}{b/2} \)

Where:

  • \( b \) = Outer width
  • \( t \) = Wall thickness

Stress and Deflection

For a cantilever beam with point load at the end:

  • Maximum Stress: \( \sigma = \frac{F \cdot L}{S} \)
  • Maximum Deflection: \( \delta = \frac{F \cdot L^3}{3 \cdot E \cdot I} \)

Where:

  • \( F \) = Applied force
  • \( L \) = Beam length
  • \( E \) = Elastic modulus

Application Tips

  • Orientation Matters: Square tubing has the same strength in both directions, unlike rectangular tubing.
  • Wall Thickness: Increasing wall thickness significantly improves strength with minimal weight increase.
  • Safety Factor: Always include a safety factor in your calculations, typically 1.5-5 depending on the application.
  • Buckling Consideration: For long members under compression, check for buckling in addition to bending strength.
  • Material Selection: Choose materials based on environment, load requirements, and cost considerations.